Mill Pulse — Production Control Tower

Production Floor — Live Status

Utilization across 6 production zones · updated 4s ago

Running Bottleneck Down Idle

⬢ Weaving 96%

Active looms231 / 240

Output (rolls)1,842

Avg pick rate720 ppm

◈ Dyeing 84%

Active machines18 / 22

Batches running14

Color match retry2

◇ Cutting 72%

Tables active9 / 12

Lays cut today87

Markers pending4

◆ Sewing 91%

Lines active13 / 14

SMV efficiency87.4%

WIP units34,820

▣ Finishing 88%

Stations active15 / 17

Iron / press / packOK

QA pass rate98.2%

▦ Packing 65%

Lines active4 / 6

Carton output1,204

Forklift unit BDOWN

Loom Floor Detail — Shed 1 to 6

240 looms · hover for status

231 running 5 warn 3 down 1 idle

Production Trend — Last 14 Days

Daily output vs target across all departments

Feb 25Feb 28Mar 3Mar 6Mar 10

Live Alerts

3 active · 2 acknowledged today

Forklift B-2 mechanical failure

Packing zone · raised 14 min ago

Maint. ETA 25 min · backup unit deployed

Order 100-0075002007 — sewing line behind plan

PO Gabe's · 1,842 pcs short of daily target

Risk: ship date 5-Apr at risk by 1.5 days

⚠

Dye lot 4421 — ΔE color mismatch

Recipe FOL-2025-088 · auto-flagged by spectro

Re-dye scheduled · 3hr cycle

ℹ

Cotton inventory below 14-day buffer

Combed 30s — 86 bales remaining

PO suggested: 220 bales by 14-Mar

Active Orders

47 in production · sorted by ship date

100-0075002007

Gabe's · Halloween 2025

At risk